Description
Product name :PSS1 DI 2 Pilz Controller module
Product details:
Pilz is a well-known global supplier of automation products, systems, and services, with a strong focus on safety automation. When we talk about “Pilz PLC,” it often refers to their safety controllers and the broader automation systems they offer, designed to ensure the safety of machinery and personnel.
Pilz PLC Product Overview: Safety Controllers
Pilz offers a range of programmable and configurable controllers, primarily known for their safety functions integrated with automation. Their key product lines in this area include:
- PNOZmulti Series (Small Controllers): These are configurable safety controllers designed for implementing multiple safety functions on machines and plants. They are known for their ease of use via graphic configuration software.
- PSS 4000 Automation System (PLC Controllers): This is a comprehensive automation system that integrates safety and automation functions on a single platform. The PSSuniversal PLC and PSSuniversal multi controllers are central to this system, offering flexible and scalable solutions for various application sizes.
Product Detailed Specifications & Parameters
Pilz controllers are typically characterized by their modularity, allowing users to build systems tailored to specific needs. While exact parameters vary by model, here are common features and specifications:
General Characteristics:
- Safety Standards Compliance: Designed to meet international safety standards such as EN ISO 13849-1 (Performance Level, PL) up to PL e and IEC 62061 (Safety Integrity Level, SIL) up to SIL CL 3.
- Modular Design: Consists of various head modules (main processors) and a wide selection of I/O modules for safety-related, non-safety-related, digital, and analog signal processing. This allows for flexible expansion and adaptation.
- Programming/Configuration: Utilizes user-friendly software platforms like PAS4000 (for PSS 4000 system) and PNOZmulti Configurator (for PNOZmulti series). These often feature graphical interfaces and pre-certified function blocks.
- Communication: Support for common industrial communication protocols, including real-time Ethernet SafetyNET p for safe communication, and connectivity to various third-party controllers.
- Diagnostics: Integrated diagnostic features for quick troubleshooting and minimized downtime.
Key Parameter Examples (Illustrative, refer to specific product datasheets for exact values):
- Inputs/Outputs: Number of configurable safe inputs, standard digital inputs/outputs, analog inputs/outputs, and expandability through I/O modules.
- Processing Speed: Fast reaction times for safety functions.
- Memory: Capacity for project configuration and data storage (e.g., via SD card).
- Temperature Range: Standard industrial temperature ranges, with some robust versions available for extreme environments (e.g., -40°C to 70°C).
- Certifications: Various international certifications for safety and specific applications (e.g., railway, lifts/escalators).
Product Advantages
Pilz PLCs and safety controllers offer significant advantages, primarily driven by their core philosophy of “The Spirit of Safety”:
- Integrated Safety and Automation: Seamlessly combines safety and automation functions in one system, simplifying design, programming, and maintenance. This reduces complexity and potential errors compared to separate systems.
- High Level of Safety: Achieve the highest safety levels (up to PL e and SIL CL 3) to protect personnel and prevent machine damage.
- Increased Machine Availability: Fast diagnostics and robust design lead to shorter downtimes and higher productivity.
- Flexibility and Scalability: Modular systems allow for custom solutions that can grow with your plant or machinery, from simple applications to complex interlinked systems.
- User-Friendly Software: Intuitive graphic-based software tools simplify programming, configuration, and commissioning, reducing engineering effort.
- Cost-Effectiveness: Efficient engineering, reduced wiring, and high plant availability contribute to overall cost savings.
- Global Compliance: Products are designed to meet a wide range of international standards and directives.
Important Notes (Precautions)
When working with Pilz PLCs and safety systems, several precautions are crucial:
- Adherence to Standards: Always ensure that the design, installation, programming, and maintenance of the system comply with all relevant national and international machinery safety standards (e.g., EN ISO 13849, IEC 62061, local regulations).
- Qualified Personnel: Only trained and qualified personnel should design, install, program, commission, and maintain Pilz safety systems. Proper training (such as Pilz’s CMSE® – Certified Machinery Safety Expert) is highly recommended.
- Thorough Risk Assessment: Before implementing any safety solution, a comprehensive risk assessment of the machine or plant must be performed to identify hazards and determine the required safety performance levels.
- Validation and Verification: All safety functions and the entire safety control system must be thoroughly validated and verified to ensure they perform as intended and meet the specified safety requirements. This includes software validation.
- Cyber Security: While Pilz focuses on safety, industrial security is also crucial. Be aware of potential cybersecurity vulnerabilities and follow Pilz’s recommendations for secure product lifecycles, updates, and incident management.
- Original Components: Use only genuine Pilz components and software. Using unauthorized parts can compromise safety and invalidate warranties.
- Documentation: Maintain comprehensive documentation of the safety system, including design specifications, risk assessments, validation reports, and all software versions.
- Environmental Conditions: Ensure the operating environment meets the specified conditions for the Pilz product (temperature, humidity, vibration, etc.). For harsh environments, specialized robust versions may be required.
Product Applications
Pilz PLCs and safety controllers are broadly applied across various industries and machine types due to their versatility and focus on functional safety. Common applications include:
- Manufacturing and Production Lines: Ensuring safe operation of automated processes, robotics, assembly lines, and material handling systems.
- Packaging Machinery: Implementing safety functions for presses, cutting machines, and other packaging equipment.
- Robotics: Safe human-robot collaboration (HRC), monitoring of robot movements (safe motion), and safeguarding robot work cells.
- Automated Guided Vehicles (AGVs) / Autonomous Mobile Robots (AMRs): Safety solutions for driverless transport systems in intralogistics to prevent collisions and ensure safe operation.
- Presses and Forming Machines: Safeguarding dangerous movements and access points.
- Woodworking Machinery: Ensuring protection during cutting, shaping, and processing operations.
- Food and Beverage Industry: Meeting hygiene standards while ensuring machinery safety.
- Logistics and Intralogistics: Safe operation of conveyors, sorting systems, and automated warehouses.
- Special Machinery: Tailored safety solutions for unique and complex machinery.
- Railway Technology: Compliance with specific standards like EN 50129 for railway applications.
- Lift and Escalator Technology: Ensuring safe operation and compliance with standards like EN 81-1/2.
- Energy and Process Technology: Safety monitoring in critical infrastructure.

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Colour:new Warranty: 12 months
Lead Time:3-day working day Country of origin: Sweden
Price: Please contact us Product weight:0.515kg
Shipping Port: Xiamen, China
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